5 STEPS

FROM FIBER TO FABRIC

STEP 1 🧶
Fiber Selection & Spinning

  • Materials: High-quality cotton (or blended fibers like Lyocell, polyester, and spandex).  
  • Spinning Techniques: 
  1. Ring Spun: Traditional method for soft, textured yarn. 
  2. Siro Spun: Double-twisted yarn for enhanced durability.
  3. Open-End (OE) Spun: Cost-effective for heavyweight denim.

STEP 2 🎨
Dyeing Excellence

  • Indigo Dyeing:  
  1. Rope Dyeing (for deep, long-lasting color) or Slasher Dyeing** (for efficiency). 
  2. Eco-Friendly Options: Low-sulfur dyes, natural plant-based dyes.
  • Specialty Dyeing: Black, sulfur-dyed, or colored denim.  

STEP 3 ⚙️
Weaving Mastery

  • Loom Types:  
  1.   Rapier Loom: Precision weaving for complex textures. 
  2. Air Jet Loom: High-speed production for bulk orders.  
  • Common Weaves:  
  1. 3/1 Twill: Classic denim structure.
  2. Broken Twill: Reduces leg twisting.
  3. Plain Weave: Lightweight for shirts.  

STEP 4 ♻️
Substainable Finishing

Eco-Conscious Treatments

  • Laser whiskering & ozone washes
  • Water recycling system saves 2.3M liters/year
  • GOTS-approved softeners (on request)

STEP 5 🔍
Quality Control & Packaging

6-Stage Inspection Protocol

  1. Yarn tensile strength testing
  2. Colorfastness rub tests (AATCC-8 compliant)
  3. GSM variance < ±3%
  4. Shrinkage control to <2%
  5. Fabric hand-feel certification
  6. Final roll inspection

WHY GLOBAL BRANDS CHOOSE US?

DENIM & ECO’s vertical control lets them execute complex custom orders that others can’t – with 98% on-time delivery.

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